What methods can be used to improve the wear resistance of 100% Polyester 150gsm Brown Fleece Warp Knitting Sofa Fabric?

To improve the wear resistance of 100% Polyester 150gsm Brown Fleece Warp Knitting Sofa Fabric (100% polyester 150g brown polar fleece warp knitting sofa fabric), we can start from the raw materials, production process, post-processing and other links. The specific methods are as follows:

Raw material selection
Select high-quality polyester fiber: Select polyester fiber raw materials with regular molecular chains, high crystallinity and narrow molecular weight distribution. Such fibers have high strength and can lay the foundation for the wear resistance of fabrics.

Add wear-resistant additives: In the production process of polyester fibers, add appropriate amounts of wear-resistant additives, such as lubricants and antistatic agents. Lubricants can reduce the friction coefficient between fibers and reduce friction damage; antistatic agents can prevent static electricity from being generated on the fiber surface, avoiding aggravated wear due to static electricity adsorption of impurities such as dust.

Production process optimization
Optimize weaving process: appropriately increase the density of warp knitting to make the fabric structure more compact, reduce the relative sliding between fibers, and thus improve wear resistance. However, it should be noted that too high density may affect the softness and breathability of the fabric, and a suitable balance needs to be found.
Improve weaving technology: the use of advanced warp knitting technology, such as electronic jacquard warp knitting, can more accurately control the direction and interweaving method of the yarn, make the structure of the fabric more uniform and stable, and enhance the overall wear resistance of the fabric.
Reasonably control the stretching multiple: in the process of fiber stretching, reasonably control the stretching multiple to make the orientation and crystallinity of the fiber reach the optimal state, and improve the strength and wear resistance of the fiber. If the stretching multiple is too low, the fiber strength is insufficient; if the stretching multiple is too high, the fiber may become brittle, which also affects the wear resistance.

Post-processing process
Heat setting treatment: through the heat setting process, the fiber structure of the fabric is more stable, and the deformation caused by force during use is reduced, thereby improving the wear resistance. Parameters such as heat setting temperature, time and tension need to be adjusted according to the specific situation of the fabric.
Coating treatment: Coating the surface of the fabric, such as applying wear-resistant coatings such as polyurethane and polyacrylate, can form a protective film on the surface of the fabric to reduce the friction and wear of the fabric by external factors.
Resin finishing: The resin finishing process is used to fill the resin into the fiber gaps of the fabric, making the fabric more compact and crisp, and improving its wear resistance and wrinkle resistance. At the same time, resin finishing can also improve the feel and gloss of the fabric.

Use and maintenance
Avoid scratches from sharp objects: During use, try to avoid letting the sofa fabric come into contact with sharp objects, such as knives, keys, etc., so as not to scratch the fabric and reduce wear resistance.
Regular cleaning and maintenance: Clean the sofa regularly to remove dust and stains on the surface to prevent these impurities from damaging the fabric during friction. When cleaning, use a mild detergent and avoid using too strong chemicals to avoid affecting the performance of the fabric.
Prevent direct sunlight: Long-term direct sunlight will cause the fabric fibers to age and become brittle, reducing wear resistance. Therefore, the sofa should be avoided from being directly exposed to the sun as much as possible, and can be blocked by drawing curtains.

AR566 100% Polyester 150gsm Brown Fleece Warp Knitting Sofa Fabric